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INSTRUCTIONS-P
ARTS LIST
307–735
Rev G
Supersedes F
EM 490
PORTABLE/ELECTRIC
AIRLESS P
AINT SPRA
YER
2750
psi (190 bar) MAXIMUM WORKING PRESSURE
Model 231–002, Series C
Basic
sprayer
, without hose or gun
Model 231–490
Complete sprayer with hose, “FLEX” gun, Reverse–A–
Clean
IV
Dripless
T
ip Guard, and 517 size SwitchT
ip
Model 220–679, Series C
Same
as Model 231–002 except has low–profile cart.
Model 231–050
Same
as Model 231–490 except has low–profile cart.
CONTENTS
Warnings
English 2.
. . . . . . . . . . . . . . . . . . . . . . . .
French (Avertissement) 4.
. . . . . . . . .
Spanish
(Advertencia)
6.
. . . . . . . . . .
Setup 8
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 19
. . . . . . . . . . . . . . . . . . . . . . .
Shutdown & Care 11.
. . . . . . . . . . . . . .
Flushing
Guidelines
12.
. . . . . . . . . . . .
Application
Methods
13.
. . . . . . . . . . .
Troubleshooting
Guide
14.
. . . . . . . . .
Repair 16
. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts
Lists and Drawings
24.
. . . . . . .
Accessories 30
. . . . . . . . . . . . . . . . . . . .
Technical
Data & Dimensions
31.
. . .
Warranty Back Cover.
. . . . . . . . . . . . . .
    
   
This
manual contains
IMPORTANT
W
ARNINGS and INFORMA
TION
READ AND RETAIN FOR REFERENCE
Model
231–490 shown
Liquids
can be injected into the body by high
pressure airless spray
or
leaks – especially hose leaks.
Keep
body clear of the nozzle. Never stop leaks with any part of the
body.
Drain all pressure before removing parts.A
void accidental trig
-
gering
of gun by always setting safety latch when not spraying.
Never spray without a tip guard.
In case of accidental skin injection, seek immediate
“Surgical
T
reatment”.
Failure to follow this warning can result in amputation or serious
injury.
FIRE
AND
EXPLOSION HAZARD
SKIN INJECTION
HAZARD
READ AND UNDERSTAND ALL LABELS AND INSTRUCTION MANUALS BEFORE USE
Spray
painting,
flushing or cleaning equipment with flammable liq
-
uids
in confined areas can result in fire or explosion.
Use
outdoors or in extremely well ventilated areas. Ground equip
-
ment,
hoses, containers and objects being sprayed.
Avoid
all ignition sources such as
static electricity from plastic drop
cloths,
open flames
such as pilot lights, hot objects such as ciga
-
rettes,
arcs from
connecting or disconnecting power cords or turn
-
ing
light switches on and off.
Failure
to follow this warning can result in death or serious injury
.
NOTE: This
is an example of the DANGER label on your sprayer
.
This label is available in other languages, free of charge.
See page 30 to order
.
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Inhaltsverzeichnis

Seite 1 - Model 231–050

INSTRUCTIONS-PARTS LIST307–735Rev GSupersedes FEM 490PORTABLE/ELECTRIC AIRLESS PAINT SPRAYER2750 psi (190 bar) MAXIMUM WORKING PRESSUREModel 231–002,

Seite 2 - PRESSURE RELIEF PROCEDURE

OPERATIONFig 2ON/OFF SWITCHPRESSURE CONTROL KNOBRAC IV DripLess TIP GUARD andSwitchTipTURN CCW TOLOWER PRESUREPRESSURE DRAIN VALVE1. Prime th

Seite 3 - Object being sprayed:

 OPERATION4. Cleaning a Clogged TipWARNINGTo reduce the risk of serious bodily injury from injec-tion, use extreme caution when cleaning or c

Seite 4 - AVERTISSEMENT

FLUSHING GUIDELINESNOTE: The Pressure Relief Procedure Warning is onpage 14.When To FlushCAUTIONNEVER leave water in the sprayer if there is

Seite 5 - le seaux de solvant

 APPLICATION METHODSAlways hold the gun perpendicular to the work surfaceand at an even12 to 14 in. (300–356 mm) from the surfaceyou are spra

Seite 6 - ADVERTENCIA

TROUBLESHOOTING GUIDEWARNINGPressure Relief ProcedureTo reduce the risk of serious bodily injury, including fluidinjection, splashing in the

Seite 7 - durante el lavado o des

 PROBLEM CAUSE SOLUTIONPaint leaks into wet–cupThroat packings are worn or damagedReplace the packings. See page 16.Excessive surging from sp

Seite 8 - (See Fig 1)

Fig 12222*206*204*20721552333458223A365510TORQUETO70 ft–lb(95 N.m)112TORQUE TO80 ft–lb(107 N.m)5438Reinstalling the Pump. See Fig 12.1. Rotat

Seite 9 - following the steps above

 DISPLACEMENT PUMPReassembly Procedure1. Stack the backup washer (219*), U–cup seal (205*)lips down, and female gland (220*), alternate thepo

Seite 10 - (Refer to Fig 4. )

REPLACING THE CONNECTING ROD and BEARINGWARNINGTo reduce the risk of serious bodily injury, includingfluid injection or splashing in the eyes

Seite 11 - AND CARE

 REPLACING THE DRIVE ASSEMBLYWARNINGTo reduce the risk of serious bodily injury, includingfluid injection or splashing in the eyes or on the

Seite 12 - using oil-base paint

SAFETY WARNINGSHIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY.FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS.Read and understand all instructio

Seite 13 - objects

REPLACING THE ELECTRIC MOTOR & CAPACITORWARNINGTo reduce the risk of serious bodily injury, includingfluid injection or splashing in the

Seite 14 - or that pressure is

 REPLACING THE PRESSURE CONTROL & CIRCUIT BOARDWARNINGTo reduce the risk of serious bodily injury, includingfluid injection or splashing

Seite 15 - DISPLACEMENT PUMP

PRESSURE CONTROL ADJUSTMENTUSE EXTREME CAUTION WHEN PERFORMING THIS ADJUSTMENT PROCEDURE to reduce the risk of afluid injection injury or oth

Seite 16 - Fig 12

 PRESSURE CONTROL ADJUSTMENTFig 22ON/OFF SWITCHABDTIGHTENC4. Open the needle valve slightly. Turn the pressure con-trol knob (A) to the minim

Seite 17 - Fig 15

PARTS DRAWING – PRESSURE CONTROLRef 25Part No. 215–860Ref No. 50Pressure Control AssemblyIncludes replaceable items 301 to 316,as listed belo

Seite 18 - REPLACING

 DISPLACEMENT PUMP PARTS DRAWINGand LISTREFNO. PART NO.DESCRIPTION QTY201 180–656 PLUG 1203 105–444*BALL, sst; 0.3125” dia.1204 105–445* BALL

Seite 19 - REPLACING THE DRIVE ASSEMBLY

PARTS LIST – SPRAYER WITH UPRIGHT CARTModel 231–002, Series C, Basic SprayerIncludes items 1 to 135 as listed belowREF NO. PART NO. DESCRIPTI

Seite 20

 PARTS DRAWING – SPRAYER WITH UPRIGHT CART120423d*5555e55f55c55b1131935201853543129a521011258382914343334333655d55a2323e12937272540Ref 312313

Seite 21 - Adjust the pressure control

PARTS LIST – SPRAYER WITH LOBOY CARTModel 220–679, Series C, Basic SprayerIncludes items 1 to 135 as listed belowREF NO. PART NO. DESCRIPTIO

Seite 22 - parts drawings)

 PARTS DRAWING – SPRAYER WITH LOBOY CART331161172912611555f55e372723d2323e71129b12999129a132Ref 40124117385833363435192018535455c55b343521011

Seite 23 - 2350 psi (164 bar):

 MOVING PARTS HAZARDMoving parts can pinch or amputate your fingers or other bodyparts. KEEP CLEAR of moving parts when starting or operatingt

Seite 24

ACCESSORIESSpanish 185–961German 186–041Greek 186–045Korean 186–049Apply otherlanguage hereDANGER LABELSThe English language DANGER label sho

Seite 25 - ARTS DRA

 TECHNICAL DATAMaximum Working Pressure2750 psi (190 bar). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motor 3/4 HP, AC. . .

Seite 26 - page 23

THE GRACO WARRANTY AND DISCLAIMERSWARRANTYGraco warrants all equipment manufactured by it and bearing its name to be free from defects in mat

Seite 27

AVERTISSEMENTLa pulvérisation à haute pression peut causer de blessures très graves.Réservé exclusivement à l’usage professionnel. Observer to

Seite 28 - see page 23

 RISQUES EN CAS DE MAUVAISE UTILISATION DU MATERIALConsignes générales de sécuritétoute utilisation anormale de l’appareil du pulvérisation ou

Seite 29

ADVERTENCIAEL ROCIADO A ALTA PRESION PUEDE CAUSAR GRAVES LESIONES. SOLO PARA USO PROFESIONAL. RESPECTE LOS AVISOS DE ADVERTENCIA. Lea y entien

Seite 30 - SERVICE INFORMATION

 PELIGRO POR MAL USO DEL EQUIPOSeguridad generalCualquier mal uso del equipo pulverizador o los accesorios, talcomo sobre presurización, modif

Seite 31 - Displacement Pump

SETUPWARNINGIf you are supplying your own hoses and spray gun,be sure the hoses are electrically conductive, thatthe gun has a tip guard, and

Seite 32 - ARRANTY AND DISCLAIMERS

 SETUPPACKING NUT/WETCUPKeep filled with TSLFig 1FILTERDO NOT INSTALLA SHUT OFFDEVICE HERE50 ft. (15.2 m)MAIN FLUID HOSEON/OFF SWITCHPRESSURE

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